How to correctly determine the rolling bearing operation law and failure

Published on:

2022-07-28 16:05

  Rolling bearings show a strong regularity in their use, and repeatability is very good. Normal high-quality bearings (rolling bearings) in the beginning of use, vibration and noise are relatively small, but the spectrum is somewhat scattered, the amplitude are small, may be due to some defects in the manufacturing process, such as surface burrs, etc..

  After a period of movement, vibration and noise to maintain a certain level, the spectrum is very single, only one or two times the frequency. Very rarely appear three times the frequency spectrum above, bearing state is very stable, into a stable working period. After continuing to run into the use of late, rolling bearing vibration and noise began to increase, sometimes there are heterodyne, but the change of vibration increase more slowly, at this time, bearing crag value began to suddenly reach a certain value.

  We believe that at this time, the rolling bearing that performance for the initial failure. At this time, it is required to closely monitor the rolling bearing, pay close attention to its changes. After that, the bearing cliff value and began to decline rapidly, and close to the normal value, and vibration and noise began to increase significantly, its increase began to accelerate, when the vibration exceeds the vibration standard (such as ISO2372 standard), its bearing cliff value also began to increase rapidly, when both more than vibration standard, and cliff value also exceeds the normal value (available cliff relative standard), we believe that the bearing has entered the late failure production, need Timely overhaul equipment, replace the rolling bearing.

  Rolling bearing shows late failure characteristics to appear serious failure (generally for bearing damage such as holding shaft, burn, sand frame scattering, raceway, bead wear, etc.) time mostly not more than a week, the larger the capacity of the equipment, the faster the speed, the shorter the interval time. Therefore, in the actual rolling bearing fault diagnosis, once the late fault characteristics are found, the bearing should be decisively judged to be faulty and arranged for overhaul as soon as possible.

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